Tianjin Master Logistics Equipment Co., Ltd.
Tianjin Master Logistics Equipment Co., Ltd.

The total number of cargo positions is 13,396 pallets, and a total of 4 pallet stackers are configured; the efficiency of entering and exiting the warehouse per hour reaches 160 pallets/hour

Customer Overview

  • A food company has a low-temperature intelligent three-dimensional warehouse of 118.7x27.7x20.25m,

  • The overall automated three-dimensional cold storage meets the storage and entry and exit capacity of various quick-frozen products with a total of 160 pallets per hour; the finished products of the first phase workshop enter the third phase vertical warehouse (through the form of conveyor line + pipe gallery), and the third phase vertical warehouse ships to the first phase platform. The last pallets are returned to the third phase vertical warehouse, and the empty pallets of the third phase vertical warehouse are supplied to the first phase workshop. (The return of the last pallets and empty pallets avoids the outbound time period)


The total number of cargo positions is 13,396 pallets, and a total of 4 pallet stackers are configured; the efficiency of entering and exiting the warehouse per hour reaches 160 pallets/hour
Project Background
  • Contains 13,396 cargo positions

  • Handling process: automatic stacking line/manual stacking→silo elevator


Solution
  • Selected products: 4 pallet stackers

  • System configuration: WMS warehouse management system, intelligent and automated hardware-software full process

  • Solved the problems of low automation of material storage and insufficient space utilization.

Project Difficulties
  • Cooperative docking: The conveyor line and the elevator need to be coordinated and docked, and the labor efficiency is low.

  • Cost investment: Three shifts, repeated ineffective operations, and rising costs year after year.

  • Shape monitoring: Manual stacking is highly random, and the return of unqualified shapes is time-consuming and laborious.

  • Flexible logistics: The site space is compact and does not support secondary transformation of the site environment.

  • Operation efficiency: There is no warehouse information management on site, and the efficiency of picking and finding goods is slow.

Project value
  • Increase storage capacity by 4.5 times

  • Increase efficiency by 10%

  • Increase timeliness by 8%

  • Precise docking

  • All-round security